Our vinyl plastisol coated site products are unsurpassed in quality and durability.   To ensure the highest possible quality of our plastisol coated site products, we coat the products in the following manner:

1. The metal is sandblasted to achieve a profile to allow greater adhesion of the pure zinc primer coat.

2. The metal is then immersed in a 100% pure zinc bath resulting in a uniform and smooth, rust and corrosion inhibiting, pure zinc galvanized primer and sealer coat.

3. Next a special adhesive is applied to the zinc galvanized parts which maximizes adhesion between the the zinc layer and the vinyl plastisol topcoat.

4. Finally the metal is dipped into the vinyl plastisol solution.

This four step process is not the least expensive way to vinyl plastisol coat our site furniture but it does provide unsurpassed corrosion and rust protection and also prevents the vinyl plastisol from being peeled off by external sources (e.g. knives, screwdrivers and other tools of the vandal’s trade).

The end result is a coating that is UV protected, smooth to the touch, and extremely durable and elastic.  It literally wears like iron.  Additionally, this coating will never get too hot or cold in outdoor settings and will not fade, crack, chalk, or peel even after long exposure to the elements.  Finally, because our vinyl plastisol coating requires very little maintenance and can be used in acidic, alkaline, sandy, dusty, sunny, or wet environments, it is the perfect choice for outdoor site furnishings. 

Our large variety of backed and backless plastisol benches and picnic and café tables utilize either tubular or cast iron frameworks that are polyester powder coated using a TGIC polyester powder coat over a zinc primer coat, and possess steel seatpans that are vinyl plastisol coated using the strict process described above.  The end result are benches that are unequaled in beauty, durability and rust and corrosion resistance.  The choice is yours, the options numerous.